Lakhotia Polyfab is a market leader manufacturer of Flexible Intermediate Bulk Containers (FIBCs) in India, which specializes in high-performance Jumbo Bags or Big Bags, or simply called in short, FIBCs. We manufacture tailor-crafted bulk packaging systems under our state-of-the-art manufacturing plant in Gujarat, which ensures safety, efficiency, and substantial savings in the supply chain worldwide. Our fundamental promise is to provide PP woven bags, which have quality certification and ensure the security of transporting a huge collection of dry, powder products, such as fine pharmaceutical powders and heavy mining minerals, and reliability of products are guaranteed. Our design, manufacturing, and export of FIBCs that can hold more than a thousand times their weight make us one of the first companies that customers would consider when buying bulk packaging in any part of the world.
In the bulk packaging business, credibility is acquired with demonstrable requirements. Our authority as a major FIBC Jumbo Bags Manufacturer is based on compliance with strict international and national certification organisations. We promise quality, but we also document, audit, and certify the quality, which gives our customers a hundred percent assurance without any doubts, about compliance and safety.
We are determined to deliver quality at each stage of raw materials up to the final stitch. We have a fully equipped in-house testing laboratory in which all the batches of FIBCs are subjected to non-destructive and destructive tests. This involves necessary tests like UV stabilization, tensile strength of our fabric, and necessary analysis of air permeability on our ventilated bags. We have the 100 percent traceability technique whereby we can trace each and every single bag in terms of the date of production, the batch in which it was produced, and the quality control personnel.
We know that the global trade demands global compliance. The manufacturing guidelines adopted by our company are above and beyond what the stringent auditors of the world demand:
This fundamental certification lends credence to our sound Quality Management System, which guarantees consistency in production and constant enhancement of all the manufacturing processes.
All our FIBCs are rated and tested either to the 5:1 (Single-Trip) standard or the stronger 6:1 and 8:1 (Multi-Trip) standards, giving definite, assured values on the Safe Working Load (SWL) of the bags.
Our special cleanroom capabilities will satisfy the high standards of hygiene and production necessary to obtain certified Food-Grade Jumbo Bags, removing the possibility of contamination of products that are destined to be eaten or consumed by humans or animals.
In case of clients who carry hazardous materials, we supply UN Certified Bags that have undergone intensive trials, including drop and topple tests, hence ascertaining legal and safe transportation of international shipments as required by regulations.
We have a passion to develop mastery in engineering to provide the most elaborate series of Flexible Intermediate Bulk Containers to the industry. Specialized bags are designed, manufactured, and certified by us to maximize logistics, improve safety, and compliance of all types of dry and flowable materials worldwide.
I. Structural Integrity and Load-Bearing Design
These structural Integrity are the basis of our stability and are designed to control the flow of materials and the use of containers to the fullest.
The design support heavy loads; therefore, a single piece of fabric was used on the bottom and the two sides, making strong seams and great stability of the cubic form, as the material is dense.
The bag is made of a single piece of tubular material, which makes it devoid of vertical seams. This is a cost-effective option, which is incredibly strong with a reduced number of sift points, which is ideal for grains and free-flowing commodities.
It is the traditional, thick construction that was made out of four independent side panels and a base. It maintains the highest level of shape retention and stability and is therefore useful in densely stacking and long storage of dense powders.
Instructed on essential materials that can bridge or clump (filter cakes or wet powders). The tapered base takes advantage of gravity to ensure total discharge free of residue, thus enhancing the efficiency and yield of the product.
These bags are our bestselling space savers with interior fabric panels (baffles), which compel the bag to be square when packed. This reduces the bulging, and up to 30 percent of the container space is used more effectively, with stacking being greatly enhanced.
These types of bags have built-in tunnels or sleeves on the bottom, whereby a forklift operator can simply fit the tins in without making any adjustments to the loops at the corners and thereby significantly increase the speed and safety of handling these items.
II. Specialized Functionality and Certified Compliance
These FIBCs are designed with advanced features or materials to suit certain regulatory, product safety, or environmental needs.
Constructed in the form of the interwoven conductive threads, which have to be grounded at the time of filling and discharging. This effectively discharges the occurrence of static electricity and makes the bags obligatory to use safely with the flammable materials in the explosive zone (EX Zones).
Produced in special BRCGS/AIB certified cleanrooms under virgin resin. They use the best standards of personal hygiene and zero risk of contamination to direct contact with food material, animal feed, and pharmaceuticals.
These bags are made with an internal liner (typically PE or special film) to form an excellent barrier that inhibits the passage of moisture, oxygen, or gases. They are essential in the case of hygroscopic materials or products that need hermetic sealing.
The solution is needed when carrying hazardous materials (Dangerous Goods). The bags are strictly examined, consisting of drop and topple, and certified in compliance with the strict regulations of the United Nations on the legal and safe transport of goods worldwide.
It was created to be used in breathable products such as potatoes, onions, firewood, or agricultural goods. The cloth has open woven or strips to enable the passage of critical air to prevent the accumulation of moisture, mould, and spoilage upon storage and transportation.
These bags have a printed layer of biaxially oriented polypropylene (BOPP) film, which is laminated onto the woven fabric. This gives high moisture resistance and, most importantly, can be printed with high resolution and in photographic quality, which gives unmatched branding and visual clarity.
Specially designed to work with very fine, low-density materials such as cement, carbon black, or pigments. They have very high-density weaving and special stitch-proof seams (filled with felt gaskets or filler cord) to ensure that there is no leakage of any product whatsoever through the stitching.
All our FIBCs contain UV stabilizers, but in the case of Anti-UV bags, it is established with stronger UV protection in case of the necessity of long retention in the sun in extreme conditions, and to save the integrity of the fabric.
This is the category of bags that are constructed using high-denier, heavier GSM (Grams per Square Meter) fabric and reinforced webbing. They are meant to carry heavy loads with a high range (usually 1,500 kg to 2,000 kg) and withstand heavy abrasion and harsh handling cycles.
III. Operational and Usage Standards
These types are associated with the target lifespan and the mechanisms applied in the material movement.
The most affordable one, which has a 5:1 Safety Factor (SF) and one use cycle, is used in the one-way transportation of commodity goods.
Constructed to last longer and be recycled, these bags have increased 6:1 or 8:1 Safety Factor (SF) certification, which gives long-term returns to the closed-loop supply chain by reducing the cost per use packaging.
Characterized by their bottom-opening mechanism, they can be emptied into hoppers and in controlled and clean ways through customizable spouts and closure systems (e.g., petal or iris ties).
Elaborates branding, multi-color branding, safety warning, as well as product-specific identification (QR codes, batch number) to guarantee compliance with regulations and effective inventory management.
Our plant in Gujarat is not just another assembly plant; it is a vertically integrated and high-technology production hub. This is what makes us competitive, and we can regulate the quality and cost at the first stage of the production cycle.
The process starts with the control of raw material. We just utilize high-grade, virgin polypropylene polymer. By extrusion and tape stretching, we have good control of the tenacity and denier of the PP tapes that directly dictate the final strength of the woven fabric. Here, at this very molecular level, we put performance-important additives, like UV stabilizers, to obtain long life, and anti-static additives to obtain safety.
This high-performance tape is then woven into the body material on our highly developed circular and flat looms, and is done to the specific Grams per Square Meter (GSM) requirements needed to ensure the maximum load-carrying capability.
On our products that need high moisture protection, we use high-quality lamination (coating) on them in-house. This is a smooth covering that Liner FIBC Bags and items that are sensitive to moisture require. Importantly, in the case of clients who manipulate fine powders such as starches, flour, or pigments, we use sift-proof sewing methods.
This can include proprietary stitching schemes, heavy-weight filler cord, or even felt gaskets at the seams to make sure that under no circumstances will the product leak out, which guarantees the integrity of the product and reduces the amount of expensive wastes that have to be thrown away.
Your supply chain is something that should be as reliable and of proven quality as a certified leader. Are you in need of a unique-made UN Certified Bag or do you need large quantities of sift-proof containers for fine powders?
Our professionals in Gujarat are prepared to provide you with a solution that is not only cost-effective but also safe. Never cut corners when it comes to the wrapping of your assets.
The lifting mechanism of the bag will be the key to the safety and speed of your logistics. We provide a complete package of tailor-made handling and lifting systems that will fit in perfectly with your current forklifts, cranes, and automated systems.
To fit the bag and the equipment of the client, we design the lifting system according to the weight of the bag:
This is the most common four-loop bag style. The loops are stitched to the body of the bag at an angle so that a forklift operator can, in quick engagement, engage all four loops with a single hook, thus cutting down the handling time and enhancing protection.
These loops are usually fitted to the U-Panel bags and are stitched directly into the corner seams to give strong support and great stability to heavy loads.
They are intended to be worked with a single hook or bar and are common in bulk fertilizer, cement, and to work with particular agricultural products, and make work smoother where speed in loading is of critical concern.
One of the solutions is with built-in channels along the bottom of the bag. This enables the forklift tins to be directly inserted into the tunnels without the operator having to reposition the corner loops, which improves efficiency and reduces any possible manual handling risk.
We also promise to keep up a smooth interface with your operational equipment by adjusting the top and bottom setups:
Select either a plain Open top, a dust management Duffle Top, or an automatic filling machinery Filling Spout of the exact size.
Our Discharge / Spout Bags have many closure systems, such as petal closures, iris ties, and tie-off cords, which enable the controlled and safe emptying into hoppers to prevent wastage of products and provide more control.
In materials that are likely to bridge or clump (such as clay or wet filters), our Conical Jumbo Bags would have a tapered base to make the best use of the available gravity to move the material completely and without residual material.
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