Baffle Jumbo Bags

Baffle Jumbo Bags (Q-Bags): The Ultimate Space-Saving Solution for Logistical Efficiency

The Baffle Jumbo Bag, commonly known in the industry as a Q-Bag, is the culmination of the art of bulk packaging engineering, which is centered on logistical efficiency and space utilization. The Baffle Bag is contrasted with a traditional type of the FIBC (such as the Circular/Tubular or U-Panel), which bulges when stepped into as the bag gets filled. The internal panels of the bag are structurally designed to force the bag to keep its shape as a strict square without deformation. This feature has a direct visualization of massive savings in terms of money through space optimization of containers and warehouses.

Engineering Innovation: The Internal Baffle System

The fundamental variation of the Q-Bag is the incorporation of the internal fabric systems that handle and distribute the pressure of the bulk material.

I. The Baffle Mechanism

Internal Panels

The baffles (four rigid, vertical fabric panels) are sewn within the bag, and they connect the four side walls. These baffles have carefully designed peaks that can enable the material to flow from the center to the corners and sides.

Anti-Bulging Technology

When the bag is filled, the internal baffles oppose the hydrostatic pressure and therefore the walls do not bow out. This will make the bag preserve its approximate square top-to-bottom footprint.

Structural Integrity

The vertical composition of the bag is strengthened by the baffles, which enable the Q-Bag to be incredibly stable when stacked in multiple layers, as well as very unlikely to topple over even when piled with heavy, dense materials.

II. Maximizing Volume and Freight Savings

The major advantage of the Baffle Bag is that it gives an optimum Cubic Utilization of shipping containers and trailers.

Freight Optimization

Baffle Bags minimize the air voids in between bags by filling the corners. Clients regularly meet load capacity up to 30 per cent higher per shipment than the standard bags, which is vital in saving money on both international FIBC Exporters and freight expenses.

Warehouse Density

The square shape is perfect and is stacked up with no gap. This enables it to store a large amount of data in a small space, which minimizes the physical capacity in warehouses and storage yards.

Precision-Engineered FIBC Solutions: A Comprehensive Product Portfolio

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Cross Corner Loops
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Side Seam Loops
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Sleeve Lift
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Hood Lift
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Ancillary Loops
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Double Stevedore Straps
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Single Stevedore Strap
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Open Top With Hem
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Tie Down Flap
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Duffel Top
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Open Top & Tightening Holes
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Open Top With Draw Cord
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Filling Spout
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Discharge Spout with Protection Flap
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Discharge Spout with Iris Protection
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Discharge Spout with Petal Closure
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Discharge Spout
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Full Drop Bottom
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Quick Discharge / Conical base

Optimized Performance and Handling

Although the Baffle Bag is space-friendly, it is constructed to accommodate the most challenging materials and operations.

I. Integration with Base Structures

Versatile Base

Although the Baffle Bag is space-friendly, it is constructed to accommodate the most challenging materials and operations.

Liner Compatibility

The technology of baffles can be effectively applied to the design of both Four-Panel and some U-Panel constructions based on the fact that they have a solid base seam, but they obtain the benefit of the square shape.

II. Controlled Flow and Sift Resistance

Mass Flow Promotion

The internal structure notwithstanding, the baffle openings are designed to ensure uninterrupted free flow of the material when filling and when discharging, which is very important when dealing with free-flowing commodities.

Powder Handling

To ensure complete containment, the Baffle Bag is usually sewn with sophisticated sift-proof techniques in all base and baffle seams to assure total containment, which makes the bag suitable for fine chemical and mineral powders.

Targeted Applications for Q-Bags

The Baffle Jumbo Bag is very efficient and, therefore, it is indispensable to any company that values a low cost in its logistics.

High-Value Powders & Chemicals

Applied to specialty chemicals, plastics, and resins (e.g., polymer pellets) in which freight cost per unit is a key factor.

Pharmaceuticals

The consistency and the perfect fit of contamination-free Form-Fit Liners are such an advantage that it becomes the choice to use in the safe and efficient transportation of bulk Food-Grade FIBC Bags and ingredients.

Minerals & Metals

Applied to dense and heavy tonnage materials such as some ores and Heavy-Duty aggregates, safety can be improved during piling and transportation since the bag ensures stability.

Lakhotia Polyfab

When you purchase the Baffle Bag of Lakhotia Polyfab, which is produced in our certified plant in Gujarat, you are buying a packaging solution that is designed to provide a strong competitive edge in the logistics of cost per unit.

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